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RCY series Permanent magnetic separator

key word:Heat exchange element


Product description

RCY series permanent magnetic separator

 

Introduction 1

1.1. Purpose

RCY series permanent magnet iron remover can be used with all types of belt conveyor, vibrating conveyor, or chute. It can remove ferromagnetic impurities from moving materials, so as to purify materials, improve material grade or protect equipment in the next process.

1.2. Model meaning

              RCY-**##$$

              RCY -- permanent magnet iron remover

              ** -------- feature code, C is belt type, PII is belt type short type, q is light type, P is disc type manual type, G is magnetic roller type

              ## ----- Applicable belt width (mm)

              $$-------- ordinary type not filled, t is super strong (divided into three levels, respectively Ti, T2, T3)

1.3. Structural features

1.3.1. Features of ordinary permanent magnet iron remover.

① All technical indexes are in line with JB / T 8711-2006 "suspended permanent magnet iron remover", which is the permanent magnet separator meeting the national standard.

② The unique magnetic pole structure designed by computer simulation magnetic circuit ensures that the field strength at the rated suspension height reaches or exceeds the national standard value, and the magnetic pole adsorption area is large, which ensures that there is enough time to absorb ferromagnetic impurities from the running materials.

③ The magnetic field is stable to ensure that the magnetic force of the permanent magnetic core will not be reduced by more than 5% in 8 years under harsh environment.

④ The structure of the whole machine is compact and reasonable. There is no need for power excitation system or cooling system. The belt has the function of automatic deviation correction. The special sealed bearing seat can adapt to the harsh environment, and can continuously and automatically remove the adsorbed impurity iron, which can ensure long-term trouble free operation.

⑤ There are two types of drive motor: explosion-proof and non explosion-proof.

1.3.2. Features of super strong permanent magnet iron remover.

① The magnetic field strength and magnetic field gradient at the rated height are far greater than the standard of ordinary national standard iron remover, so it is called super strong permanent magnet iron remover higher than the national standard. In order to meet the requirements of different users, the super magnetic field is divided into three grades: T1, T2 and T3.

② The rare earth NdFeB permanent magnetic material, known as "ciwang", is used as the magnetic source, which has stable and reliable magnetic properties and super strong suction. It has good removal effect for large pieces of miscellaneous iron and small impurity iron, and can absorb ferromagnetic impurities buried in the material depth.

③ Complete specifications, suitable for 650 ~ 2400mm bandwidth, and explosion-proof type.

④ The shape of rcy-c series permanent magnetic tape separator is shown in figure 47-1. The product can continuously absorb impurity iron, with automatic correction, low noise, reliable operation and simple maintenance.

⑤ The structural dimensions of rcy-c series permanent magnetic tape separator are shown in Fig. 47-2. The total length of the product is 350-520mm shorter than that of type C. It is suitable for use in narrow space. Others are the same as type C.

1.4. Working principle

The rare earth water magnetic material with high remanence and high coercivity is used as the magnetic source, and the magnetic properties are stable and durable. The coercivity of NdFeB magnetic material is not less than 17000oe to ensure that the magnetic properties are not affected by environmental temperature and mechanical vibration. The surface of magnetic materials is electroplated and strictly antiseptic during assembly.

The unique magnetic circuit designed by using advanced computer simulation means and patent technology (Patent No. zl97233990.6) has the advantages of deep permeability, strong magnetic force and high magnetic gradient.

1.5. Product series

Rcy-c series of belt permanent magnetic separator and rcy-pii series of short belt permanent magnetic separator.

 

2. Equipment appearance and structural dimensions

The outline drawing of rcy-c series permanent magnetic tape type iron remover is shown in Fig. 47-1, and the structural dimension drawing is shown in Fig. 47-2; the outline drawing of rcy-pii series permanent magnetic short belt type iron remover is shown in Fig. 47-3, and the structural dimension drawing is shown in Fig. 47-4.

 

3. Main technical parameters

See table 47-1 for the main technical parameters of rcy-c permanent magnetic tape separator and table 47-2 for the main technical parameters of rcy-pii permanent magnetic short belt type iron remover.

Table 47-1 main technical parameters of rcy-c permanent magnetic tape separator

Model Suit belt widthmm Hanging heightmm Motor powerKW magnetic strength at hanging areamT Main dimensions datamm General
Weight
A B C D E kg
RCY-C65T1 650 200 1.5 90 2110 1053 722 776 873 1100
RCY-C65T2 2.2 120 2110 1053 722 776 873 1450
RCY- C65T3 2.2 150 2260 1053 722 870 873 1700
RCY- C80T1 800 250 2.2 90 2320 1253 722 970 1073 1500
RCY- C80T2 2.2 120 2375 1253 722 970 1073 1700
RCY- C80T3 3 150 2470 1253 722 966 1073 2000
RCY- C100T1 100 300 3 90 2690 1450 803 1120 1273 1850
RCY- C100T2 3 120 2690 1450 803 1120 1273 2100
RCY- C100T3 4 150 2800 1450 823 1222 1273 3600
RCY- C120T1 1200 350 4 90 2890 1713 868 1320 1523 2400
RCY- C120T2 4 120 2890 1713 868 1320 1523 3600
RCY- C120T3 5 150 3040 1713 868 1320 1523 6000
RCY- C140T1 1400 400 4 90 3210 1913 924 1520 1723 3800
RCY- C140T2 5.5 120 3210 1913 924 1520 1723 5800
RCY- C140T3 5.5 150 3210 1913 924 1536 1723 7340
RCY- C160T1 1600 450 5.5 90 3610 2190 960 1720 1923 5750
RCY- C160T2 5.5 120 3782 2190 1020 1720 1923 9400
RCY- C160T3 7.5 150 3810 2190 1020 1820 1923 12000
RCY- C180T1 1800 500 7.5 90 3990 2430 1020 1970 2173 9200
RCY- C180T2 7.5 120 4045 2570 1020 1970 2173 10590
RCY- C180T3 11 150 4245 2570 1050 2070 2173 14600
RCY- C200T1 2000 550 7.5 90 4270 2633 960 2270 2430 10500
RCY- C200T2 11 120 4510 2670 1020 2350 2430 14070
RCY- C200T3 11 150 4810 2670 1070 2350 2430 19160
RCY- C220T1 2200 600 11 90 4810 2820 1020 2550 2670 13880
RCY- C220T2 11 120 4810 2820 1070 2550 2670 18240
RCY- C220T3 15 150 4810 2820 1170 2550 2670 25000
RCY- C240T1 2400 650 15 90 5210 3120 1070 3110 2850 18650
RCY- C240T2 15 120 5210 3120 1170 3110 2850 23870
RCY-C240T3 15 150 5210 3120 1182 3110 2850 29910

 

Table 47-2 main technical parameters of rcy-p Ⅱ permanent magnet short belt type iron remover

Model Suit belt widthmm Hanging height Motor powerKW Main dimensions datamm General weight
Hmm A B C D E F kg
RCY-P50 500 150 1.5 1550 903 992 622 647 451 700
RCY-P65 650 200 1720 1053 992 772 797 1000
RCY-P80 800 250 2.2 1890 1253 992 792 997 1300
RCY-P100 1000 300 3 2170 1453 1070 1122 1191 1700
RCY-P120 1200 350 4 2370 1713 1140 1322 1431 516 2300
RCY-P140 1400 400 2570 1913 1140 1522 1631 3100
RCY-P160 1600 450 5.5 2780 2143 1215 1750 1860 590 4150

 

4. Selection method

4.1. If the user has high requirements on the removal rate of miscellaneous iron, there are many solid balls such as steel balls and bolts, the material particle size is large, and the material layer is thick, it is recommended that:

① Super strong magnetic iron remover is selected.

② Generally, the multi-stage iron removal should not be less than two levels. The multi-stage iron remover should be installed on the belt head as far as possible, and the model of the iron remover is the most gradually increased (that is, the more the boiler is, the bigger the model is and the stronger the magnetic property is).

③ The iron removal equipment with different working modes can be used together. For example, the head of the belt conveyor is selected with permanent magnet drum, and two iron removal points are set in the middle of the belt conveyor, one point is electromagnetic disc type, and the other point is permanent tape type. This combination is very effective for iron removal from thick or extra thick material layers. It can also be mixed with ordinary and super strong iron remover.

4.2. Belt type permanent magnetic iron remover should be selected for belt conveyor with belt width less than 1.4m, and electromagnetic iron remover is recommended for belt conveyor above 1.6m.

4.3. When the power capacity is insufficient, permanent magnet iron remover should be selected.

4.4. The non-magnetic flat idlers or non-magnetic idlers shall be selected as far as possible under the iron remover.

4.5. The selection of the hanging device type and total length of the suspended iron remover is related to the layout position and space environment of the iron remover, and it should be determined and purchased according to the actual needs before ordering.

4.6. The iron remover provided in this manual is commonly used. If it is not suitable for user environment, the company will carry out special design for users.

4.7. The various installation forms described in this manual are not unique. Users can cooperate with the iron remover for proper installation according to the actual situation.

 

5. Scope of supply and ordering instructions

5.1. Scope of supply

The following is the typical scope of supply, which can be increased or decreased according to the needs of users, i.e. main engine, traveling trolley, scrap trolley, control cabinet, spreader, spare parts and special tools, random spare parts and special tools, etc.

5.2. Ordering instructions

5.2.1. Name, model and quantity of iron remover host.

5.2.2. Name, model and quantity of iron remover supporting device.

5.2.3. Special requirements for ordering.

5.2.4. Delivery time, place, receiving unit and requirements for delivery mode (train, highway and waterway).

5.2.5. Users are also requested to provide the following information for reference: conveyor belt width, belt speed, inclination angle, material property, particle size, thickness, size of impurity iron, environmental temperature change, installation position and space size.