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Electric magnetic separator

Suspending electric magnetic separator is a DC excited iron remover, which is designed to be used above moving materials to remove miscellaneous iron. Generally speaking, the iron separator has a square shell with coils inside to generate a strong magnetic field. As a pioneer in the development of oil-cooled hanging electromagnetic iron separator, Saina magnetic can provide electromagnetic iron separator for complex high-altitude measurement applications. The iron separator can be made into manual cleaning type (MC) and automatic cleaning type (SC).

key word:Heat exchange element


Product description

1. Brief  

Suspending electric magnetic separator is a DC excited iron remover, which is designed to be used above moving materials to remove miscellaneous iron. Generally speaking, the iron separator has a square shell with coils inside to generate a strong magnetic field. As a pioneer in the development of oil-cooled hanging electromagnetic iron separator, Saina magnetic can provide electromagnetic iron separator for complex high-altitude measurement applications. The iron separator can be made into manual cleaning type (MC) and automatic cleaning type (SC).

Typical applications: thermal power generation, coal, coal handling ports, metallurgy and mines

Features: 22 kinds of standard magnetic field strength, special application environment, non-standard magnetic field design can be carried out

Simple installation, simple and reliable operation, high-quality design and manufacturing.

Our company adopts a unique high-gradient magnetic circuit design to achieve the most effective magnetic field distribution, so that the iron remover can generate the maximum magnetic field strength in its working space. The design is scientific and reasonable and the magnetic field is stable. The electromagnetic iron remover is all made of thick steel plate and is equipped with a large thickness bottom plate, which makes its structure strong and durable.

 

2. Main design features

2.1. H-class aluminum coil, NOMEX insulating paper, high operating strength, good heat dissipation performance, coil insulation adopts glass fiber separator and insulating material that is not easy to lose, and never uses wood material;

2.2. High-efficiency 4-pulley automatic cleaning facility (small iron remover adopts two-pulley design), thereby reducing the height of the entire iron remover and reducing the space occupied, and the uniquely designed external cooling oil expansion tank can effectively prevent the electromagnetic iron remover. the coil was burned,

2.3. Effective heat dissipation and moisture are the biggest enemies of the electromagnetic iron remover. The expansion tank design effectively solves the problem of cooling oil soaking the coil and isolating moisture from contacting the coil, so as to avoid the coil from burning. The unique design ensures that the coil is always completely covered by cooling oil, effectively preventing the coil from being damaged by overheating;

2.4. The general electromagnetic iron remover is easy to leave an air gap in the box. As the iron remover cools, moist air can enter the magnet box through the pressure relief valve, forming harmful condensation. Our expansion tanks are designed to absorb this moisture and remove it.

2.5. For SC type automatic cleaning electromagnetic iron remover, for special or complex applications, in order to ensure the best effect of the iron remover and the safe operation of the equipment, it can also provide users with:

  2.5.1.. Dust cover for dusty and harsh working environment;

  2.5.2.. Explosion-proof motor;

  2.5.3.. Anti-static belt, steel armor belt;

  2.5.4. Zero speed switch, deviation switch;

  2.5.5. Special belts, used in severe wear, high temperature or complex occasions;

  2.5.6. Load-bearing belts, frames, bearings, shafts and large-scale driving devices for heavy-duty operations (such as sand casting, casting, etc.);

  2.5.7. Forced air-cooled oil circulation cooling for high temperature, high altitude environment.

 

3. Installation method

The ideal installation solution for suspended iron separators is above the parabolic path where the material escapes from the conveyor belt. This scenario is called position 1 installation.

The position 1 installation scheme maximizes the full potential of the iron separator. Because the material to be processed moves directly to the magnetic field surface of the iron remover, its momentum helps to attract miscellaneous iron. When the belt speed is slow, the falling path of the material is close to the vertical direction, and the iron remover must move back to get closer to the pulley.

Install the iron remover above the material on conveyor belt, and the movement direction of the iron unloading belt is perpendicular to the direction of the material conveyor belt, which is called position 2 installation. When the belt speed is fast (≥4.5m/s), the iron removal effect of the installation at position 2 is not ideal.

Our uniquely designed external cooling oil expansion tank can effectively prevent the electromagnetic separator coil from being burned.

 

4. Main parameters of suspending magnetic separator

Model XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT
710 715 720 725 730 733 735 738 742 745 750
Main body weight of separator (KG) 270 405 513 727 817 1118 1229 1366 1766 1901 2156
Rating hanging height (mm) 152 178 203 229 254 279 305 330 356 381 406
Width/Lengthmm 610 762 762 914 914 1067 1067 1067 1219 1219 1219
Heightmm 318 343 419 445 495 495 521 546 546 572 622
PowerW 1646 2400 2657 3600 3806 4800 4920 5040 6171 6308 6583
Voltage DCV 115 115 115 115 115 115 115 115 11.5 115 115
Transformer oil Weight 75 139 166 264 291 403 407 413 552 562 593

 

Model XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT XGDCT
755 760 765 770 775 780 785 790 795 798 799
Main body weight of separator (KG) 2610 2885 3458 3701 4950 5661 6899 7965 9700 11399 16407
Rating hanging height (mm) 432 457 483 508 559 610 660 711 762 762 864
Width/Lengthmm 1372 1372 1524 1524 1676 1676 1829 1829 1981 2134 2286
Heightmm 622 673 675 716 776 827 875 932 981 1029 1092
PowerW 7868 8177 9600 9943 11880 12257 14440 14811 17160 19000 22630
Voltage DCV 115 115 115 115 115 115 230 230 230 230 230
Transformer oil Weight 779 834 1061 1118 1460 1477 1908 1914 2399 2596 2931

 

5.  Model description

XGDCT 760  MC-1

XGDCT------Suspending magnetic separator

760----------Separator models

MC-1--------Manual cleaning,  installment position 1

We would help the customer to select the models based on Eriez 7000 seires.